公司简介
Spartanics headquarters成立于1963年,总部位于芝加哥郊区奥黑尔国际机场附近。从电路板到汽车饰件,从保险卡到金融卡和智能卡,从标签到光电子等等,高精度技术往往是加速全球生产过程中看不见的一手。
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。Laser Cutting Machines
Introducing the Spartanics CS2000 Converting Machine. The CS2000 is a modular label finishing system that is integrated with Spartanics Fast-line AI plug-in die line creation software and Spartanics workflow application.
With the CS2000, converters are able to run roll-to-roll, roll-to-sheet or roll-to-part and can reconfigure or expand functionality as your needs change.
Converters looking for system flexibility can count on Spartanics to provide the most modular system on the market today.
MARKETS
Spartanics laser converting systems have provided many of our clients with opportunities to expand into new and existing markets, such as:
Labels
Stickers
Decals
Packaging
Medical Applications
Food and Beverage
Abrasive Materials
Direct Mail
Industrial
Automotive
Gaskets
CS2000 CONVERTING MACHINE OPTIONS
The following converting options can be integrated with the CS2000, add flexibility to your new or existing product lines, as well as, further enhance your label and packaging applications:
Unwind Module
Corona Treater
Web Cleaner
Laminator – Self Would Module
Laminator with Carrier Module
UV Varnish Station Module
Single Laser Cutting Module
Dual Laser Cutting Module
Semi-Rotary Diecutting Module
Backscore Slitter Module – Automatic
Backscore Slitter Module – Manual
Slitter Module – Manual
Rewind & Matrix Removal Module
Dual Rewind Module
Rotary Sheeter Module
Part Extraction Module
Web Accumulator Module
Turret Rewind Module
CS2000 CONVERTING MACHINE | |
Registration | X,Y |
Material Cutting Area | 350 mm (13”) |
Laser Power | 450 Watt |
Laser Type | Sealed CO2 |
Life of Laser | Recharge = 18,000+ Hours |
Laser Beam Positioning | Galvanometer |
Power | 338 V3 Phase 50/60 Hz |
Introducing the Spartanics Laser Lite Converting Machine. Laser Lite is a compact and affordable laser converting system integrated with Spartanics Fastline AI plug-in die line creation software and Spartanics workflow application.
Converters searching for an affordable and user friendly laser converting system, look no further! The Spartanics Laser Lite Machine comes standard with an unwinder, rewinder, scrap rewinder and laser die cutter that can cut unlimited label shapes. In addition, converters can benefit from additional add-on options, such as: web guide unit, self-wound laminate, a 250 Watt 10.2um CO2 laser high speed option, barcode reading and knife slitting.
MARKETS
Spartanics laser converting systems have provided many of our clients with opportunities in new and existing markets, such as:
Labels
Stickers
Decals
Packaging
Medical Applications
Abrasive Materials
Direct Mail
Industrial
Automotive
Gaskets
LASER LITE CONVERTING MACHINE OPTIONS
The following converting options can be integrated with the Laser Lite, add flexibility to your new or existing product lines, as well as, further enhance your label and packaging applications:
Web Guide Unit
Self-Wound Laminate
250 Watt 10.2um CO2 Laser High Speed Option
Knife Slitting
Bar Code Reading
LASER LITE CONVERTING MACHINE | |
Registration | X,Y |
Maximum Web Speed | 20 m/minute (65 ft) |
Material Cutting Area | 320 mm (12.6”) |
Maximum Roll Diameter Unwind | 500 mm (19.6”) |
Maximum Web Width | 340 mm (13.54”) |
Standard Unwind Mandrel | 76 mm (3”) |
Laser Power | 120 Watt 10.2um |
Laser Type | Sealed CO2 |
Life of Laser | Recharge = 18,000+ Hours |
Laser Beam Positioning | Galvanometer |
Power | 220 – 338 V3 Phase 50/60 Hz |
Label Laser Cutting Machine – L-Series
Spartanics laser cutting solutions have revolutionized the way that printers, converters, and printing application specialists run their business. The superiority of Spartanics laser cutting systems are based on the sophisticated quality and depth control of software; tuned to handle the complexity of laser cutting behind the scenes and ultimately making an operator’s job minimal.
BENEFITS OF LABEL LASER CUTTING SYSTEMS
The Spartanics L-Series offers best-in-class laser cutting systems for 210mm and 350mm. Depending on the cut configuration, the speeds of the L-Series Laser Cutting Machines can reach up to 100+ meters per minute. Some of the other benefits include:
The 400W Laser
X,Y Registration
210 Micron Laser Spot Size
350 mm Wide Web Width
On the Fly Changeover
Fully customizable
Run multiple jobs in a single run
Runs as roll to roll or roll to sheet
Optional catch bin or constant height table
Variable sheet length
Spartanics optimization workflow software
User-friendly interface
LABEL LASER CUTTING APPLICATIONS
A standard 400W laser system with a single source scan head design meets most digital printing applications. Slitting, lamination, UV varnish, hot stamping, and rotary sheeting options are available with the L-Series Laser Cutting Machines. Some of the common applications include:
Labels
Adhesive Tape
Decals
Abrasives
Direct Mail
Industrial
Gaskets
MARKETS
Spartanics laser converting systems have provided many of our clients with opportunities in new and existing markets, such as:
Labeling
Packaging
Medical Applications
Abrasive Materials
Direct Mail
Industrial
Automotive
Wine
Beauty
Food & Beverage
LABEL LASER CUTTING MACHINE CONFIGURATIONS
Roll Fed
Sheet Fed
Combination Roll/Sheet
Roll to Sheet
Roll to Roll
Roll to Part
LABEL LASER CUTTING MACHINE OPTIONS
Spartanics is able to customize laser cutting systems with add-on converting options of your choice. The following converting options can add flexibility to your new or existing production lines, as well as, further enhance your label and packaging applications:
500 mm Wide Option
350 mm Wide Option
210 mm Wide Option
UV Coating System
Rotary Die Cutting Station
Rotary Sheeting Option
Rotary Hot Stamper
Knife Slitting Component
Rotary Knife Slitting Component
Lamination Device
Bar Code Reading
MATERIALS USED FOR LABEL LASER CUTTING
Common materials used for the label laser cutting machines include plastic, polyester, fabrics, paper based, metals, and composites.
For more information on the available converting options for the L-Series Label Converting Machine, click here.
LABEL LASER CUTTING MACHINE SPECIFICATIONS | |
Registration | X,Y |
Maximum Web Speed | 100+ m/minute |
Material Cutting Area | 500 mm Wide350 mm Wide210 mm Wide |
Maximum Web Width | Up to 600 mm Wide |
Maximum Roll Diameter Unwind | Up to 1000 mm Wide |
Maximum Roll Diameter Rewind | Up to 1000 mm Wide |
Laser Spot Size | 210 Micron |
Laser Power | 400 W |
Laser Type | Sealed CO2 |
Laser Power Consumption | 24 KWh |
Life of Laser | Recharge = 18,000 Hours |
Laser Beam Positioning | Galvanometter |
Power | 220 – 338 V3 Phase 50/60 Hz |
Dual Laser Cutting Machine – L-Series
The Spartanics Dual Laser Cutting Machines are designed to laser cut rolls or sheets of material for the label, packaging, carton board and abrasive industries. This dual laser cutting solution was designed specifically for wide format printers with material capabilities of up to 500-600 mm wide; eliminating the need for physical dies. Developed as a dual-head finishing solution, the L-Series Dual Laser Cutting Machine comes standard with 2 – 400 Watt laser heads and incorporates Spartanics best-in-class laser control software for the best quality and highest throughput speeds in the industry.
MARKETS
Spartanics Dual Laser Cutting Machines have proven to be greatly beneficial for the industries of wide format printers and converters that are currently serving the following markets:
Labels
Packaging
Carton Board
Abrasive Materials
Industrial
Wide Format Printers
Direct Mail
Gaskets
DUAL LASER CUTTING MACHINE SPECIFICATIONS
Roll-to-Roll Digital Cutting Machine
Unwind Modules up to 600 mm diameter rolls (1000 mm diameter available)
Rewind Modules up to 600 mm diameter rolls (1000 mm diameter available)
Scrap Modules up to 500 mm wide
Web Steering Device
210 Micron Laser Spot Size
500 mm Cutting Field
XY Registration
Up to 100+m per minute
Applications Software – Optimization, Cut-And-Stitch, Estimator
DUAL LASER CUTTING MACHINE CONFIGURATIONS
Roll Fed
Sheet Fed
Combination Roll/Sheet
Roll to Sheet
Roll to Roll
DUAL LASER CUTTING MACHINE CONVERTING OPTIONS
The Dual Laser Cutting Machine has the flexibility to be customized with several different converting options to enhance your products and provide efficiency to your production line. Some of the converting options that are available for the Dual Laser Cutting Machine are:
UV Coating System
Rotary Die Cutting Station
Rotary Sheeting Option
Rotary Hot Stamper
Knife Slitting Component
Rotary Knife Slitting Component
Lamination Station
Bar Code Reading
Roll Fed Laser Converting Machine – R-Series
The Spartanics Roll Laser Converting Machines are custom laser cutting machines that are designed to work seamlessly with all applications. Roll Laser Converting Machines can be configured as roll-to-roll, roll-to-sheet systems or a combination of roll/sheet. Roll fed laser cutting systems are ideal for label converters that handle printed label rolls. These rolls of labels often contain multiple jobs and can be easily cut without stopping production in between jobs with Spartanics barcode reading software capabilities.
The Roll Laser Converting Machine allows manufacturers the freedom to add or remove components based on the complexity of their operations. Each of our laser cutting systems are designed to add-on converting options, such as: Laminators, UV Coaters, Slitters, Sheeters, Rewinders, Part Extractors, etc. To learn more about the types of available converting options for Spartanics Roll Laser Converting Machines, please click here. Below are examples of different types of Roll Laser Converting Machines with an infinite amount of capabilities.
MARKETS
Spartanics Roll Laser Converting Machines are the most popular amongst our clients and are present in a variety of industries, including, but not limited to:
RFID
Automotive
Abrasive Materials
Membrane Switches
Flexible Circuitry
Gaskets
Magnets
Industrial
Direct Mail
ROLL LASER CONVERTING SYSTEM CONFIGURATIONS
Speeds from 60 m to 100 m per Minute
210 Micron Laser Spot Size
Applications Software – Optimization, Cut-And-Stitch, Estimator
ROLL LASER CONVERTING MACHINE OPTIONS
The Roll Laser Converting Machine can be customized with converting options of your choice to further enhance your production line. Converting options available for the Spartanics roll fed laser cutting machines include:
500 mm Wide Option
350 mm Wide Option
210 mm Wide Option
UV Coating System
Rotary Die Cutting Station
Rotary Sheeting Option
Rotary Hot Stamper
Knife Slitting Component
Rotary Knife Slitting Component
Lamination Station
Bar Code Reading
For a more detail list of available converting options, visit the Laser Converting Options Page.
BENEFITS OF ROLL-FED LASER CONVERTING
Roll-fed laser converting systems by Spartanics provide label converters with the highest quality cuts, seamless job integration and efficient workflow automation through the use of Spartanics Laser Software Technology and state-of-the art engineering. Additional benefits include:
Increased Productivity
Defect-free Cutting
Tool-free Cutting
Eliminate Layout Limitations
Reduced Scrap Material Costs
Reload Jobs in Minutes
Consistent and Repeatable Cut-to-Print Registration
ROLL AND SHEET FED LASER CUTTING MACHINE
With this hybrid roll and sheet-fed laser cutting machine, your company can provide the most versatile cutting solutions in the market today. This system enables you to make any combination of cutting and marking details; allowing you to seize every job opportunity that comes your way.
SYSTEM CONFIGURATIONS
• Speeds up to 100 m per minute
• Cutting areas up to 350 mm for a single source laser
• Cutting areas up to 50 mm for a dual head laser system
ROTARY AND LASER CUTTING MACHINE
Spartanics offers the world’s most accurate single source laser die cutting systems. The Combination Laser Die Cutting and Rotary Die Cutting Machine is automatically optimized to cut at the fastest web speeds possible. This system is interchangeable with traditional rotary die cutting and offers a range of optional add-ons.
SYSTEM CONFIGURATIONS
• Rotary die cutting speeds up to 300 m per minute
• Laser cutting speeds up to 100 m per minute
SRL350 – Semi-Rotary Laser Converting Solution
The superiority of the Spartanics’ laser converting equipment is based on the sophisticated quality and depth control software for laser cutting and finely tuned servo motion control systems for conventional finishing. Manufacturer’s world-wide are now able to maximize their profits by offering their clients flexibility in real world market situations. With the Spartanics SRL350, you can seamlessly convert short and long run jobs while minimizing waste and job turn over times.
Not interested in incorporating laser into your production? Check out the base model, SR350 Semi-Rotary Converting Solution.
MARKETS
The SRL350 Semi Rotary Laser Converting System provides flawless results and products that can be supplied to a number of today’s markets, including:
Labels
Packaging
Decals
Industrial
Health & Beauty
Food & Beverage
Automotive
Pharmaceutical
SRL350 SEMI-ROTARY CONVERTING OPTIONS
The SRL350 Semi Rotary Laser Converting System is able to be integrated with the most popular converting options available in today’s industry.
200W, 400W or 1000W Laser
Single or Dual Laser Source Options
Parts Extraction Available
On-the-Fly Job Changeover Software
Semi-Rotary Device
Varnish Station
Lamination Device
Sheeter
Back Scoring Slitter
SRL350 SEMI-ROTARY LASER CONVERTING SYSTEM SPECIFICATIONS | |
Unwinder Max Web Width | 13.78″ |
Unwinder Max Roll Diameter | 31.4″ |
Rewinder Max Web Width | 13.78″ |
Rewinder Max Roll Diameter | 31.4″ |
Waste Rewind Max Roll Diameter | 19.69″ |
System Registration | +/- 0.006″ |
SRL350 CONVERTING OPTION CONFIGURATIONS | |
Laser Die Cutting Module | 200W or 400W Sealed Co2 |
Laser Running Speeds | 200W 30m per minute, 400W 60m per minute |
Semi-Rotary Die Cutting | 19″ Cylinder, 4″-18″ Repeat |
Semi-Rotary Die Cutting Speed | Up to 80+ m/min *High Speed Option Available |
Varnish Station | Flood Coating – UV/Aqueous |
Laminator | Self Wound or Laminate w/Liner |
Back Scoring Slitter | Stationary Blades |
Sheeter – Servo Controlled | Programmable Sheet Length |
Rewind Module | Single or Dual |
In-Line Laser Cutting Machine
The Spartanics Laser Die Cutting Station can be built into your current assembly chassis or print lines; such as: Digital, Screen, Offset, etc. Your current production line can benefit from defect-free and tool-free cutting with our laser cutting system integration. Just like all of Spartanics laser cutting machines, this system can be customized to suit your manufacturing needs.
Spartanics Laser Die Cutting Station can be engineered to fit various widths, such as 140 mm as found in the NW140 UV Inkjet Digital Printing Press and 210 mm width as found in the the NW210 UV Inkjet Digital Printing Press. Spartanics 350 mm wide laser cutting stations have also been integrated into laser finishing solutions, such as the Durst LFS 330 Laser Finishing System.
MARKETS
Laser cutting has proven to be beneficial to many industries. Our laser cutting systems have created new opportunities for many of our clients in new and existing markets, such as:
Label
Packaging
Plastics Decoration
Card
Flexible Solar Panels
Membrane Switches
Flexible Circuits
Electronics
Aerospace
Metal Parts
RFID
POP Displays
Signage
Textiles
Automotive
Medical
Gaskets
Direct Mail
LASER DIE CUTTING STATION SPECIFICATIONS
Speeds up to 100 m per Minute
210 Micron Laser Spot Size
Cutting Areas up to 600 mm
LASER DIE CUTTING CONFIGURATIONS
Roll Fed
Sheet Fed
Combination Roll/Sheet
Roll to Sheet
Roll to Roll
LASER DIE CUTTING STATION OPTIONS
With converting options, you can achieve added efficiency and flexibility in your current production line. Converting options available for the Spartanics Laser Die Cutting Station include:
140 mm Wide Option
210 mm Wide Option
350 mm Wide Option
Barcode Reading
Laser Cutting Machine Options
Spartanics is able to customize your laser cutting machine with options that are suited for your specific applications. Please read below to learn about some of the most common add-on features that Spartanics has to offer.
UV COATING SYSTEM | The varnish station is used to enhance the look of a label and/or increase the durability. Flood coating (complete coverage) or spot coating (specific areas) are possible options for UV coating stations |
ROTARY DIE CUTTING STATION | The rotary die cutting station offers flexibility for customers that require longer job runs on their digital printing lines or flexo presses. Magnetic dies attach to a rotary cylinder within minutes for quick changeover. The use of rotary die equipment has been a staple in many label, textile and adhesive tape manufacturing operations for years due to overall speed and relative flexibility. A full cylinder rotary die cutter uses a cylinder that holds a die plate for making an impression during each revolution. The problem with shorter runs is there is no flexibility for changing the size of the step and repeat. In order to change the step-and-repeat you need a completely different cylinder which can be expensive. Semi-rotary die cutting cylinders controlled by servo motors are also available. The cylinder and substrate react in tandem to provide a lot of flexibility in terms of part layouts and step ups. A full cylinder rotary die makes for a difficult changeover when removing a full 25” wide cylinder that can weigh 400 lbs. A 25” full rotary die cylinder requires every print job to have the same step and repeat of approximately 23”. A 25” semi-rotary cylinder gives the user the ability to run, for example, a 12” step up therefore providing more reasonable die costs and much more flexibility on shorter run jobs. |
ROTARY SHEETING OPTION | The rotary sheeting option takes a roll of printed/laser cut labels and converts these labels into sheets. A rotary cylinder is designed with cutting blades across the width of the cylinder to cut the roll of material into sheets each revolution. Most designs require a semi-rotary cylinder that has the flexibility to cut a variety of sheet lengths determined by the job requirement. The sheet can then be placed in a catch bin or a motorized stacker for further processing. |
ROTARY HOT STAMPER | This option is used to enhance the look of a particular label. A heated platen and pressure are used to press down the foil material onto a given substrate (media) to make the label look more elegant. The foil is positioned above the material and imprinted allowing the combination of heat, dwell time, pressure and stripping time to control the quality of the stamp. An example would be a wine label with an image of rolling hills and a thin foil border to enhance the overall appearance. |
KNIFE SLITTING COMPONENT | Provides a cheap alternative for slitting with stationary knife blades. These blades are manually positioned using set screws for distance and depth of cut. Slitting is used to take a 350mm wide roll of material that has been printed with multiple jobs and create separate label job rolls. For example, the customer prints two rows of labels and the slitting device cuts through the 350mm wide web to make two 175mm rolls. The separate rolls then rewind on a spindle (or separate spindles) and are removed by the operator. |
ROTARY KNIFE SLITTING COMPONENT | This option provides a more expensive alternative for slitting using adjustable rotary blades against an anvil for slitting rolls. Rotary slitting blades can be manually positioned using set screws for distance and depth of cut or automatically controlled through the operator interface. Slitting is used to take a 350mm wide roll of material that has been printed with multiple jobs and create separate label job rolls. For example, the customer prints two rows of labels and the slitting device cuts through the 350mm wide web to make two 175mm rolls. The separate rolls then rewind on a spindle (or separate spindles) and are removed by the operator. |
LAMINATION COMPONENT | Lamination provides a protective coating on the top or bottom of the finished label substrate. This option may enhance the look of a label and also provides more durability than the UV coating option. Single-sided, double-sided (top and bottom) lamination options are available. This component may require multiple rewinds for backer liner removal or it may simply apply a top layer of protection with or without a removing a liner. |
BARCODE READING | Barcode reading allows automatic changeover. With this option, the machine will be capable of running multiple jobs in one run, change cut configurations on the fly and can provide automatic database integration for total parts traceability. |
XY REGISTRATION | Spartanics optical print XY registration and camera systems can sense anything by contrast or shape. |